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The effects of Air/Fuel (A/F) ratios and Exhaust Gas Re-Circulation (EGR) rates on Homogeneous Charge Compression Ignition (HCCI) combustion of n-heptane have been experimentally investigated. The experiments were carried out in a single-cylinder, 4-stroke and variable compression-ratio engine equipped with a port fuel injector. Investigations concentrate on the HCCI combustion of n-heptane at different A/F ratios, EGR rates and their effects on knock limit, engine load, combustion variability, and engine-out emissions such as NOx, CO, and unburned HC. Variations of auto-ignition timings and combustion durations in the two-stage combustion process are analyzed in detail. Results show that HCCI combustion with a diesel type fuel can be implemented at room temperature with a conventional diesel engine compression-ratio. However, its knock limit occurs at very high A/F ratios, although high EGR rates can be tolerated.

Controlled Auto-Ignition (CAI) combustion can effectively improve the thermal efficiency of conventional spark ignition (SI) gasoline engines, due to shortened combustion processes caused by multi-point auto-ignition. However, its commercial application is limited by the difficulties in controlling ignition timing and violent heat release process at high loads. Stratified flame ignited (SFI) hybrid combustion, a concept in which rich mixture around spark plug is consumed by flame propagation after spark ignition and the unburned lean mixture closing to cylinder wall auto-ignites in the increasing in-cylinder temperature during flame propagation, was proposed to overcome these challenges.

The effects of Exhaust Gas Recirculation (EGR) on diesel engine exhaust emissions were isolated and studied in earlier investigations (1,2,3,4,5). This paper analyses the heat release patterns during the combustion process and co-relates the results with the exhaust emissions. The EGR effects considered include the dilution of the inlet charge with CO2 or water vapour, the increase in the inlet charge temperature, and the thermal throttling arising from the use of hot EGR. The use of diluents (CO2 and H2O), which are the principal constituents of EGR, caused an increase in ignition delay and a shift in the location of start of combustion. As a consequence of this shift, the whole combustion process was also shifted further towards the expansion stroke. This resulted in the products of combustion spending shorter periods at high temperatures which lowered the NOx formation rate.

Internal combustion engines are subjected to part-load operation more than in full load during a typical vehicle driving cycle. The problem with the Spark Ignition (SI) engine is its inherent low part-load efficiency. This problem arises due to the pumping loses that occur when the throttle closes or partially opens. One way of decreasing the pumping losses is to operate the engine lean or by adding residual gases. It is not possible to operate the engine unthrottled at very low loads due to misfire. However, the load can also be controlled by changing the intake valve closing timing - either early or late intake valve closing. Both strategies reduce the pumping loses and hence increase the efficiency. However the early intake valve closure (EIVC) can be used as mode transition from SI to CAI combustion.

In recent years, in order to develop more efficient and cleaner gasoline engines, a number of new engine operating strategies have been proposed and many have been studied on different engines but there is a lack of comparison between various operating strategies and alternative fuels at different SI modes. In this research, a single cylinder direct injection gasoline engine equipped with an electro-hydraulic valve train system has been commissioned and used to study and compare different engine operation modes. In this work, the fuel consumption, gaseous and particulate emissions of gasoline and its mixture with ethanol (E15 and E85) were measured and analysed when the engine was operated at the same load but with different load control methods by an intake throttle, reduced intake valve duration, and positive overlap.

Having achieved CAI-combustion in a 4-cylinder four-stroke gasoline DI engine the effects of ignition timing on the CAI combustion process were investigated through the introduction of spark. By varying the start of fuel injection, the effects on Indicated Specific values for NOx, HC, CO emissions and fuel consumption were investigated for CAI combustion. The CAI combustion process was then assisted by spark and three different ignition timings were studied. The effect on engine performance and the emission specific values were investigated further. The engine speed was maintained at 1500 rpm and lambda was kept constant at 1.2. It was found that with spark-assisted CAI, IMEP and ISNOx values increased as compared with typical CAI. ISHC values were lower for spark-assisted CAI as compared to typical CAI. Heat release data was studied to better understand this phenomenon.

CAI-combustion was achieved in a 4-cylinder four-stroke gasoline DI engine, with all cylinders running in CAI-mode. Standard components were used, with the exception of the camshafts which had been modified in order to restrict the gas exchange process. Results shown in the paper are between a load of 1.45 - 2.65 bar, an engine speed of 1500rpm and at a lambda value of 1.2. As is typical with this type of combustion, reductions in emissions of NOx were recorded as well as a slight decrease in HC emissions, also there was a reduction in the brake specific fuel consumption. The effect that injection timing on factors such as start of combustion, combustion duration and heat release rate are also investigated.

A single cylinder direct injection gasoline engine has been developed and commissioned on a transient engine test bed in order to study different engine cycles and combustion modes with identical hardware and operating conditions. The engine can be operated in either 4-stroke cycle or 2-stroke cycle by means of an electro-hydraulic camless system. In addition, both spark ignition and controlled autoignition (CAI) combustion can be achieved. In this paper, effects of the injection timing on different CAI combustion modes are investigated, including the residual gas trapping and exhaust gas rebreathing CAI operations in 4-stroke mode, and also 2-stroke CAI operation, with a stoichiometric air fuel ratio and homogeneous charge used throughout. The performance and emission data are presented and analysed as a function of the injection timing. Results show that the charge cooling effect on the intake flow rate is dependent upon the in-cylinder temperature at the time of injection.

3D multi-cycle simulations were carried out to better understand the effects of variable intake valve timings on gas exchange processes, mixing quality and CAI combustion. The full engine cycle simulation including complete gas exchange and combustion processes was carried out over several cycles in order to obtain the stable cycle for analysis. The combustion models used in the present study are shell ignition model and laminar-and- turbulent characteristic time model, which were modified to take the high level EGR into account. After the validation of the model against experimental data, the investigations of the effects of variable intake valve timing strategies on CAI combustion process were carried out. These analyses showed the amount of backflow and flow patterns were dependent on IVO. Late backflow played an important role in improving the mixing quality. Early backflow decreased the mixture temperature at IVC, due to heat loss.

With the introduction of CO2 emissions legislation in Europe and many countries, there has been extensive research on developing high efficiency gasoline engines by means of the downsizing technology. Under this approach the engine operation is shifted towards higher load regions where pumping and friction losses have a reduced effect, so improved efficiency is achieved with smaller displacement engines. However, to ensure the same full load performance of larger engines the charge density needs to be increased, which raises concerns about abnormal combustion and excessive in-cylinder pressure. In order to overcome these drawbacks a four-valve direct injection gasoline engine was modified to operate in the two-stroke cycle. Hence, the same torque achieved in an equivalent four-stroke engine could be obtained with one half of the mean effective pressure.

We present a computational tool to develop an exhaust gas recirculation (EGR) - air-fuel ratio (AFR) operating range for homogeneous charge compression ignition (HCCI) engines. A single cylinder Ricardo E-6 engine running in HCCI mode, with external EGR is simulated using an improved probability density function (PDF) based engine cycle model. For a base case, the in-cylinder temperature and unburned hydrocarbon emissions predicted by the model show a satisfactory agreement with measurements [Oakley et al., SAE Paper 2001-01-3606]. Furthermore, the model is applied to develop the operating range for various combustion parameters, emissions and engine parameters with respect to the air-fuel ratio and the amount of EGR used. The model predictions agree reasonably well with the experimental results for various parameters over the entire EGR-AFR operating range thus proving the robustness of the PDF based model.

Homogeneous charge compression ignition (HCCI) technology is promising to reduce engine exhaust emissions and fuel consumption in gasoline engine. However, it is still confronted with the problem of its limited operation range. High load is limited by the tradeoff between the quantity of working charge and dilution charge. Low load is limited by the high residual gas fraction and low temperature in the cylinder. One of the highlights of HCCI combustion research at present is to expand the low load limit of HCCI combustion by developing HCCI idle operation. The main obstacle in developing HCCI idle combustion is too high residual gas fraction and low temperature to misfire in cylinder. This paper relates to a method for achieving the appropriate environment for auto-ignition at idle and the optimal tradeoff between the combustion stability and fuel consumption by employing EIVO valve strategy with an equivalent air-fuel ratio.

Engine downsizing is an effective technology to lower automotive CO2 emissions. However, the high load low speed regions are plagued with knocking combustion that are usually overcome by retarding the ignition. This interferes with the efficiency gains due to very late combustion. This paper reports the use of Exhaust Gas Recirculation (EGR) on a Ford Ecoboost 1l downsized gasoline turbocharged direct injection (GTDI) engine to improve efficiency by optimising combustion phasing unlocked by the improved knock resistance with EGR dilution. Further ignition system upgrades are tested for impact towards further efficiency improvements. 75mJ (standard) and 120mJ (high energy) ignition systems were compared. The experimental results showed that the brake specific fuel consumption (BSFC) can be improved by 5.6% with EGR dilution at 25%. When considering combined effects of EGR and high energy ignition upon engine fuel economy, the BSFC gain improves to 7.9%.

Over recent years, in order to develop more efficient and cleaner gasoline engines, a number of new engine operating strategies have been proposed and many of them have been studied on different engines but there is a lack of different comparison between various operating strategies. In this work, a single cylinder direct injection gasoline engine equipped with an electro-hydraulic valvetrain system has been commissioned and used to achieve seven different operation modes, which are 4-stroke throttle-controlled SI, 4-stroke intake valve throttled SI, 4-stroke positive valve overlap SI, 4-stroke negative valve overlap CAI, 4-stroke exhaust rebreathing CAI, 2-stroke CAI and 2-stroke SI. Their performance and emission characteristics are presented and discussed.

Controlled Auto-Ignition (CAI), also known as Homogeneous charge compression ignition (HCCI), has been the subject of extensive research because of their ability to providing simultaneous reduction in fuel consumption and NOx emissions in a gasoline engine. However, due to its limited operation range, combustion mode switching between CAI and spark ignition (SI) combustion is essential to cover the overall operational range of a gasoline engine for passenger car applications. Previous research has shown that the SI-CAI hybrid combustion has the potential to control the ignition timing and heat release process during both steady state and transient operations. However, it was found that the SI-CAI hybrid combustion process is often characterized with large cycle-to-cycle variations, due to the flame instability at high dilution conditions.

Climate change mitigation is the main challenge for the automotive industry, as the government issues legislation to combat CO2 emissions. In addition to electrification and battery electric vehicles, using low-carbon and zero-carbon fuels in Internal Combustion (IC) engines can also be an effective way to reach net zero-carbon transport. This study investigated and compared the combustion characteristics, performance and emissions of a highly boosted spark ignition (SI) engine fuelled with EU VI 95 RON E10 gasoline and blends of second-generation bio-gasoline with different ethanol contents of 5% (E5), 10% (E10), and 20% (E20). The single-cylinder SI engine was equipped with a centrally mounted high-pressure injector and supplied externally boosted air. Engine experiments were conducted at 2000 RPM and 3000 RPM with low and high load operations.

Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), can improve the fuel economy of gasoline engines and simultaneously achieve ultra-low NOx emissions. However, the difficulty in combustion phasing control and violent combustion at high loads limit the commercial application of CAI combustion. To overcome these problems, stratified mixture, which is rich around the central spark plug and lean around the cylinder wall, is formed through port fuel injection and direct injection of gasoline. In this condition, rich mixture is consumed by flame propagation after spark ignition, while the unburned lean mixture auto-ignites due to the increased in-cylinder temperature during flame propagation, i.e., stratified flame ignited (SFI) hybrid combustion.

Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), has the potential to improve gasoline engines’ efficiency and simultaneously achieve ultra-low NOx emissions. Two of the primary obstacles for applying CAI combustion are the control of combustion phasing and the maximum heat release rate. To solve these problems, dimethyl ether (DME) was directly injected into the cylinder to generate multi-point micro-flame through compression in order to manage the entire heat release of gasoline in the cylinder through port fuel injection, which is known as micro-flame ignited (MFI) hybrid combustion.

The effects of load, speed, exhaust gas recirculation (EGR) level and hydrogen addition level on the emissions from a diesel engine have been investigated. The experiments were performed on a 2.0 litre, 4 cylinder, direct injection engine with a high pressure common-rail injection system. Injection timing was varied between 14° BTDC and TDC and injection pressures were varied from 800 bar to 1400 bar to find a suitable base point. EGR levels were then varied from 0% to 40%. Hydrogen induction was varied between 0 and 6% vol. of the inlet charge. In the case of using hydrogen and EGR, the hydrogen replaced air. The load was varied from 0 to 5.4 bar BMEP at two engine speeds, 1500 rpm and 2500 rpm. For this investigation the carbon monoxide (CO), total unburnt hydrocarbons (THC), nitrogen oxides (NOx) and the filter smoke number (FSN) were all measured.

In order to investigate feasibility of DME (Di-methyl ether) assisted gasoline CAI (controlled-auto ignition) combustion, direct DME injection is employed to act as the ignition source to trigger the auto-ignition combustion of premixed gasoline/air mixture with high temperature exhaust gas. Intake re-breathing valve strategy is adopted to obtain internal exhaust recirculation (EGR) that regulates heat release rate and ignitability of the premixed gasoline and air mixture. The effects of intake re-breathing valve timing and 2nd DME injection timing of different split injection ratios were investigated and discussed in terms of combustion characteristics, emission and efficiencies. The analyses showed that re-breathing intake valve timing had a large effect on the operation range of CAI combustion due to EGR and intake temperature variation.